Volkswagen new beetle fuse box

By using our site, you acknowledge that you have read and understand our Cookie PolicyPrivacy Policyand our Terms of Service. It only takes a minute to sign up. I have a VW Beetle which has a nasty habit of melting the above battery high voltage fuse box. I've replaced it three times already and replaced the alternator as well, but I'm at a complete loss as to what's causing the problem. Apparently this is a known issue with VW's from that era, there's even a class action suit against VW that's still working its way through the courts.

As I understand it, there was a fundamental redesign in the cars from around onwards. Unfortunately that doesn't help you but I wonder if it is possible to retrofit the later model fuse box.

Thank you for the picture, this has cleared things up. The fuse that has melted in your unit is S which is wired to the alternator. Apparently as the cable which goes from this fuse to the alternator gets old it begins to corrode, resistance increases as does the temperatures.

The tried and tested solution amongst the VW guys and gals seems to be to replace this cable with some new, heavy duty shrouded cable to bring the resistance and associated temperature back down. The cable runs from this box down through the battery tray, around the back of your inlet manifold and to your alternator. Make sure you disconnect the battery before changing this cable and if in doubt, seek assistance from an auto-electrician. I had to deal with this problem some years ago on a VW.

What I noticed is that the fusible link ran slack, causing the connection to arc and as a result burnt out the plastic housing below. I couldn't get a fuse box so I by passed the burnt area, had a link fabricated and secured it with a bolt and nut.

It's called the alternator harnessbut I haven't found it for sale online. It is just a simple large wire with two ring connectors crimped on the ends. It tends to get a break in the wire near the fuse box that then arcs and overheats; this is not a problem with a short otherwise the fuse would blow, this is an arc.

I went to a larger gauge wire and replaced the fuse block on top of the battery. It also appears that the contacts for the three green fuses are not to tight fitting. I pulled out the fuse to slightly warp the contacts for better contact and I got the ends of my finger blistered for my effort. There was also a black arc literally burnt into the fuse contact. So when you see a company marketing their fuse block as good as the original, you might want to question that.

A very shabby condition for such a technologically advanced company. Just no conscience Very disappointing. This is the only problem we have had with this car in 11 years andmiles. An overheated electrical connection has but one cause, resistance to electron flow. Find the cause of this and fix it. The test for this is voltage drop under load. Replace all the burned parts with new high quality units, including the wire to the alternator. All bolted connections are to be torqued to specification.

Consider reinforcing crimped connections with solder. All connections are to be cleaned to bright metal. Stabilant 22 will be painted on the faces of the bolted connections. Ensure that the bolted connections are not subject to vibration that could loosen them over time.Lake Chevy helped make these videos.

We are still working to obtain content for your car, however the video above is believed to have similar characteristics as your car. The video above shows how to replace blown fuses in the interior fuse box of your Volkswagen Beetle in addition to the fuse panel diagram location. Electrical components such as your map light, radio, heated seats, high beams, power windows all have fuses and if they suddenly stop working, chances are you have a fuse that has blown out.

If your Beetle is experiencing electrical problems, you should always check the fuses first, because they are relatively easy to check and cheap to change.

volkswagen new beetle fuse box

Some Volkswagens have multiple interior fuse boxes including in the trunk - the video above will show you where the interior fuse box of your Beetle is located. If your Beetle has many options like a sunroof, navigation, heated seats, etc, the more fuses it has.

Some components may have multiple fuses, so make sure you check all of the fuses that are linked to the component in question. If you need to replace a blown fuse in your Beetle, make sure you replace it with one that has the same amperage as the blown fuse. If checking and replacing the fuse for the component in question doesn't work, we recommend seeking assistance from a trusted professional mechanic.

They should be able to figure out if the component needs to be replaced or if there is a short or some other problem with your Beetle. If you are leaking oil and parking on your oil spots each night, the oil is breaking down your tires' rubber. Learn where your air filter is located and how to determine if it needs to be changed. Properly inflated tires is the easiest way to improve fuel economy. The right tire pressure is NOT on the side of your tire btw. Getting Started Prepare for the repair.

Remove Cover Locate interior fuse box and remove cover. Locate Bad Fuse Find the fuse that is tied to the bad component. Remove Fuse Take out the fuse in question and assess if blown. Test Component Secure the cover and test component. More Info. Additional information on interior fuses.The Volkswagen New Beetle. You can get a full-sized drum set into these things although a 24" kick's going to require a padded casea fact I learned after I bought the car inas my old Pearl Prestige Session drums had, at the time, been stolen by an antiquities-dealing crack addict who was part of a police sting operation to catch a drug lord on Syracuse 's West Side.

One of my better band stories and proof that people on drugs are not in their right state of mind. Also handy for transporting computer clusters across state lines. Click on either for a larger image. Click on the image for a larger view. Notify me of follow-up comments by email. Notify me of new posts by email. This site uses Akismet to reduce spam. Learn how your comment data is processed.

Skip to content The Volkswagen New Beetle. If you lost this card, print and shove into the glove box.

Fuse Box Description and Amperage Settings For "New" Volkswagen Beetles

You will eventually find it handy. Leave a Reply Cancel reply Your email address will not be published. Comment Name Email Website Notify me of follow-up comments by email. F90 Problem Solved. Sorry, your blog cannot share posts by email.Volkswagen New Beetle owners have reported 6 problems related to fuses and circuit breaker under the electrical system category.

The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Volkswagen New Beetle based on all problems reported for the New Beetle.

Fuse panel located on top of the battery melted in the area of the fuse for the radiator cooling fans. This further damaged the fuses for the brake system and the abs system. This caused power to the abs system to be lost. The dealer diagnosed this problem as shorted cooling fans. However, the wiring to the motors and the fan control unit were not affected.

There was also the distinct smell of an electrical fire and melted plastic under the hood. The fuse panel has white deposits under its cover above the area that melted. I asked the dealer to give me the parts after the service. The fan motors appear to operate correctly when connected to a 12v power supply. This is a poor design that subjects the fuse terminals to corrosive fumes from the battery. The insert molded terminals then become corroded with high enough resistance to heat up and cause the fuse panel to melt and or catch fire.

Interior Fuse Box Location: 1998-2005 Volkswagen Beetle

I'm glad that the panel was constructed of a flame retardant plastic or it would have certainly burned much more than it did. I am only too happy to furnish pictures if you would prefer to see the damage.

See all problems of the Volkswagen New Beetle. Cooling problems led to overall diagnosis of cooling system. The plastic fuse panel was destroyed and the fuse itself melted into the fuse holder. The contacts in the panel for the remaining fuses appear to be very small approx gauge wire size and possibly this extremely small contact area contributed to the overheating, melting and burning observed. Read more My volkwagen beetle has a melted fuse block on top of the battery.

I believe this was caused by the fuses being faulty as one leg of the fuse was completely burned off and the fuse was still not blown. I believe this is a fire hazard that should be looked into. On the website newbeetle.

Org, there are several more instances of this occurring including photos. Cooling fan fuse holder assembly sit on top of the battery in the engine compartment.

Volkswagen New Beetle 2002 Fuse Box/Block Circuit Breaker Diagram

This holder has a history of failure according to the mechanic at the dealership. In many cases the fuse does not make adequate contact and may spark over time. In my case the fuse arched and melted the assembly. This is troublesome given the close proximity to the explosive gases which are generated by the battery. Headlights started browning out on deceleration at miles. Dealer could not verify. At 35, miles, headlights flashed all the time. At cold start engine fan would come on, then headlights would dim and fan would run, then headlights would come back normal and fan would stop.

This happens at 3 second intervals. Dealer replased grounds and harness.Ad vertisements. In this article, you will find fuse box diagrams of Volkswagen New Beetle,, andget information about the location of the fuse panels inside the car, and learn about the assignment of each fuse fuse layout and relay. Cigar lighter power outlet fuses in the Volkswagen New Beetle are the fuses 27, 35 and 41 in the Instrument panel fuse box.

Fuses on the battery in the engine compartment. Relay panel The panel is located underneath the steering wheel on the underside of the dash panel. Fuses in the dash panel The fuses are located on the left side of the dash panel behind a cover. Automatic glow period control unit It is located in the center of plenum chamber engine code BEW only, from June up to December only. Additional relay carrier Located in the protective housing on left in the engine compartment from model year up to model year Located in the protective housing on left in the engine compartment from model year up to model year How to check the fuses?

How to replace a blown fuse? Why do car fuses blow? Types of automotive fuses. Table of Contents. Fuse box location. Fuse box diagrams. Learn more: How to check the fuses? We use cookies to ensure that we give you the best experience on our website.

If you continue to use this site we will assume that you are happy with it. Ok Privacy policy. J - Left dip and main beam switch relay for gas discharge bulb model year up to july M30 - Left main beam bulb.

volkswagen new beetle fuse box

J - Right dip and main beam switch relay for gas discharge bulb model year up to july M31 - Right headlight dipped beam bulb. J - Left dip and main beam switch relay for gas discharge bulb model year up to july M29 - Left headlight dipped beam bulb.

U1 - Cigarette lighter, from model year J29 - Blocking diode, from model year U18 - 12 V socket U19 - 12 V socket 3, in luggage compartment. Brake vacuum pump fuse -S models with manual gearbox, model year Vacant models with automatic gearbox, from model year from model July Rear spoiler motor fuse -S models with 1.

Anti-theft alarm system fuse and immobilizer fuse -S up to model year Telematics fuse -S from model year Anti-theft alarm system central locking fuse -S up to model year Brake vacuum pump fuse -S models with automatic gearbox, from model year Fuse for dual clutch gearbox mechatronic unit -S for models with engine code BEW; with dual clutch gearbox DSG 02E; from model year Daytime running lights change-over relay -J daytime running lights only.

Heated exterior mirror relay -J 53 American markets only; only models with mechanical window regulator. Turn signals relay for anti-theft alarm -J for telematics only Radiator fan 3rd speed relay -J only 1. Starter inhibitor and reversing light relay -J only for automatic gearbox 01M Starter inhibitor relay -J from model year ; only for 6-speed automatic gearbox 09G, with Tiptronic.

V - Secondary air pump motor models with secondary air pump only J - Low heat output relay models with diesel engines, manual gearbox only J - High heat output relay models with diesel engines, manual gearbox only. Secondary air pump relay -J A petrol engines High heat output relay -J A diesel engines. Motronic current supply relay -J petrol engines Low heat output relay -J 53 diesel engines.Honda City helped make these videos. We are still working to obtain content for your car, however the video above is believed to have similar characteristics as your car.

The video above shows how to replace blown fuses in the interior fuse box of your Volkswagen Beetle in addition to the fuse panel diagram location. Electrical components such as your map light, radio, heated seats, high beams, power windows all have fuses and if they suddenly stop working, chances are you have a fuse that has blown out. If your Beetle is experiencing electrical problems, you should always check the fuses first, because they are relatively easy to check and cheap to change.

Some Volkswagens have multiple interior fuse boxes including in the trunk - the video above will show you where the interior fuse box of your Beetle is located. If your Beetle has many options like a sunroof, navigation, heated seats, etc, the more fuses it has. Some components may have multiple fuses, so make sure you check all of the fuses that are linked to the component in question.

If you need to replace a blown fuse in your Beetle, make sure you replace it with one that has the same amperage as the blown fuse. If checking and replacing the fuse for the component in question doesn't work, we recommend seeking assistance from a trusted professional mechanic. They should be able to figure out if the component needs to be replaced or if there is a short or some other problem with your Beetle.

Did you know that the sun wears out wiper blades faster than rain?

volkswagen new beetle fuse box

Replace your blades twice a year. If your brake fluid is a little low, learn how to add some here. Ignoring a low level leads to big problems.

VW bug bus wiring basics how to DIY

Flushing the coolant in your car is not that hard and will extend the life of your engine tremendously - learn how here! If your car is leaking a small amount of power steering fluid - see this video on how to fix the leak. Getting Started Prepare for the repair. Remove Cover Locate interior fuse box and remove cover.

Locate Bad Fuse Find the fuse that is tied to the bad component. Remove Fuse Take out the fuse in question and assess if blown. Test Component Secure the cover and test component.Overview of fuses. V - Secondary air pump motor, models with secondary air pump only J - Low heat output relay, models with diesel engines, manual gearbox only J - High heat output relay, models with diesel engines, manual gearbox only.

Window regulator thermal fuse -S Relay positions - relay on relay plate. J4 - Dual tone horn relay J59 - X-contact relief relay Automatic intermittent wash and wipe relay -J, Relay positions on the 13 position additional relay carrier above the relay plate.

Fog light relay -J5- Alarm horn relay -J for telematics only. Turn signals relay for anti-theft alarm -J for telematics only Radiator fan 3rd speed relay -J only 1. Starter inhibitor and reversing light relay -J only for automatic gearbox 01M Starter inhibitor relay -J from model year ; only for 6-speed automatic gearbox 09G, with Tiptronic. X - number plate light. F - Brake light switch.

U1 - Cigarette lighterfrom model year J29 - Blocking diode, from model year U18 - 12 V socket U19 - 12 V socket 3, in luggage compartment.


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